Return Baggase Carrier

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Return Baggase Carrier

 A Return bagasse carrier is a type of conveyor system used to transport bagasse, a fibrous residue left over after sugarcane is processed for sugar production.

 A bagasse carrier is a conveyor system designed to handle bagasse, often in sugar mills or bioenergy plants. It’s typically used to transport bagasse from the sugar production process to a storage area or a boiler for energy generation.

Key Features:

Robust Design

Bagasse carriers are built to withstand the abrasive nature of bagasse.

Material Handling

They are designed to handle large volumes of bagasse efficiently.

Variable Speed

 Many bagasse carriers come with variable speed controls to adjust to changing material flow rates.

Return baggase system:

The carier is designed with a drum type arrangement which allows excess bagasse to flow back to entry point avoiding blockage.

Height benefits:

They can carry bagasse from groung level to height of more than 20 mtrs.

Applications:

Sugar Mills

Bagasse carriers are used in sugar mills to transport bagasse from the sugar production process to storage or energy generation areas.

⁠Bioenergy Plants:

They are used in bioenergy plants to feed bagasse into boilers for energy generation.

Benefits:

Efficient Material Handling

Return Bagasse carriers can handle large volumes of bagasse efficiently, reducing labor costs and improving productivity.

⁠Reliable Operation

They are designed to operate reliably in harsh environments, minimizing downtime and maintenance costs.

TECHNICAL DATA SHEET FOR BIO MASS RETURN BAGASSE CONVEYOR
System name Return Bagasse Conveyor
Sr no Part name Description
AConveyor Details
1Equipment NameReturn Bagasse Conveyor
2Unit Length25 Mtr (C-C length) and above
3ShapeZ type return type double trough
4Effective width500mm to 1000 mm
5Guaranteed Capacity2 tph and above
6Design capacity5 tph and above
BTrough Material IS2062
1TypeC-Bend double Trough
2Trough sizeAs per Design
3Material Thickness4 mm
4Support Frame AngleISA 50x50x5
5Runner angleISA 75x75x5
6Runner FlatFlat 50x5
CSlat Details Material IS2062
1Slat SizeAs per Design
2Plate Thickness4 mm
3BracingFlat 25x4
4Slat pitch600 mm
5MakeDynnnamic Combustion Solutions
DMaterial carrying
1Material to be handledBagasse
2Material density120 kg/m3
3Material Sizeloose bagasse
4Moisture content20-40 %
5TemperatureAmbient
EChain details
1Chain Pitch100 mm
2Type Attachment"K" attachment with 600 pitch
3Link thickness6 mm IS C45
4Roller/Bush/Pin materialEN 8/20MnCr5/20MnCr5
5Breaking LoadAs per design catalogue
6Proof LoadAs per design catalogue
7MakeDynnnamic Combustion Solutions
8Chain Effective lengthAs per drawing
FSprocket & Shaft Details
1Drive & Driven Sprocket MaterialC45with Hardening 50-60 HRC
2Drive & Driven Sprocket Teeth16 Teeth x 100 mm pitch
3Drive Shaft Size &MaterialDia80 mm & En 8
4Driven Shaft Size &MaterialDia80 mm & En 8
5Drive Shaft BearingSN 511 /dia 50 mm
6Driven Shaft BearingUCT 210/dia 50mm
7Driven shaft side chain tensioningBy Screw
GDrive Unit Details
1Gearbox TypeHelical Inline foot mounted
2Capacity & ratio7 HP & (40 rpm) / As per Design
3MakePBL make
4Motor Type4 pole /3 phase/Flange Mounted
5Capacity & rpm7 HP & 1450 RPM
6MakeCrompton
7CouplingPin & bush type
8Size noSupplier Std
HFoundation Bolt
Client scope
IHardware
Provided with conveyor
JCivil Work
only Foundation drawing provided
KSUPPORTING STRUCTURE
I Beam 125 MM
LPaint
1 Coat Red Oxide Primer and 1 Coat Smoke Gray